Extruded Products

Conveying and Seasoning systems for Extruded Products

The extruder houses a large screw within a barrel that has a die at one end. The dough is forced through the die at high pressure. A cutter after the die rotates around the die openings at a set speed and cuts the continuous lengths of extruded product into the desired size. Many extruded products expand as they exit the die due to the release of moisture and heat.

Seasoning Systems

Seasoning Systems

Repeatability and accuracy are essential to good product seasoning and KMG has for many years been at the forefront of seasoning system for snack manufacturers. Whether you wish to season in the kitchen at ground level or directly above the packing system, KMG has seasoning systems to suit all requirements. At KMG we understand the importance of accurate, repeatable seasoning delivery and our seasoning systems are designed to be robust and reliable.

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On Machine Seasoning System

On Machine Seasoning System

KMG On Machine Seasoning System (OMS) offers producers flexibility where multiple outlets are fed with product and seasoned directly above the packaging machine. Each On Machine Seasoning System (OMS) is fully gravimetric and can be cleaned in less than 20 minutes whilst to other stations production is unaffected.

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Oil & Dry Seasoning

Oil & Dry Seasoning

Using the features of KMG Liquid spray units and dry seasoning systems KMG has perfected the oil and dry seasoning of Tortilla Chips, Popcorn, Nuts and Extruded products for the worlds leading snack manufacturers.

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Product Blending

Product Blending

KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.

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Distribution Systems

Distribution Systems

KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.

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Big Bag/Multi Pack Handling

Big Bag/Multi Pack Handling

KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.

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Air Conveying

Air Conveying

Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.

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Special Purpose

Special Purpose

KMG specialise in the design and manufacture of bespoke machinery to customers who have a problem that is not catered for by the ranges of standard machinery already on the market. Our level of expertise is primarily in product flavouring, blending, screening and packaging applications.

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FAQs about Conveying and Seasoning Systems for Extruded Products

How are extruded products formed in the extrusion process?
Extruded products are formed by forcing dough through a die at high pressure using a large screw within a barrel. A cutter rotates around the die openings at a set speed, cutting the continuous lengths of the extruded product into the desired size. As the product exits the die, it often expands due to the release of moisture and heat.
What happens to extruded products as they exit the die?
As extruded products exit the die, they typically expand due to the sudden release of moisture and heat. This expansion gives the products their characteristic texture and shape.
How does KMG ensure the precise cutting of extruded products?
KMG ensures precise cutting of extruded products by using a cutter that rotates around the die openings at a set speed. This mechanism allows for consistent and accurate cutting of the extruded dough into the desired sizes.
Can KMG’s systems handle different shapes and sizes of extruded products?
Yes, KMG’s systems are designed to handle a variety of shapes and sizes of extruded products. The customisation of the die and cutter speeds allows for flexibility in producing different product specifications.
What role do moisture and heat play in the extrusion process?
Moisture and heat play a crucial role in the extrusion process. As the dough is forced through the die and cut into shape, the sudden release of moisture and heat causes the product to expand, which is essential for achieving the desired texture and consistency of extruded products.

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