Flighted Belt Elevators
KMG’s Flighted Belt Elevators (FBE) are designed with safety, hygiene, and efficiency principles in mind, offering a solution that not only meets but exceeds the rigorous standards of the food processing sector. These elevators provide a safe, clean, and gentle means of transporting products from one level to another, ensuring that food products maintain their integrity and quality throughout the production process.
Features
- Gentle product handling with soft discharge chute
- Safety interlocked discharge chute and operator access points
- Mesh side guards for ease of cleaning
- Built in CIP functionality
- Stainless steel construction
- Gentle Product Handling with Soft Discharge Chute: One of the standout features of KMG Flighted Belt Elevators is their commitment to gentle product handling. The incorporation of a soft discharge chute ensures that products are transferred without damage or undue stress. This is crucial, particularly for delicate food items that require special care during processing.
- Safety Interlocked Discharge Chute and Operator Access Points: Safety is a top priority in food manufacturing. The FBEs come equipped with safety interlocked discharge chutes and operator access points, providing added protection for workers and ensuring that the machinery operates safely.
- Mesh Side Guards for Enhanced Safety: The FBEs feature mesh side guards, and prioritise human safety. This design element ensures a secure working environment for personnel, promoting not only safety but also efficiency.
- Built-in CIP Functionality: The integration of Clean-in-Place (CIP) functionality is a significant advantage for the FBEs. This feature streamlines the cleaning process, making it more efficient and thorough, and it aligns perfectly with the food industry’s strict cleanliness standards.
- Stainless Steel Construction: To meet the demanding requirements of the food industry, KMG manufactures Flighted Belt Elevators with all-stainless steel construction. This material choice not only ensures durability but also aids in preventing contamination, aligning seamlessly with the industry’s rigorous sanitation standards.
FAQs about Flighted Belt Elevators
What is the function of a flighted belt elevator in a snack production line?
Flighted belt elevators are used to move product vertically between two stages of the production process. This may involve transporting raw materials from a lower feed point to a higher processing station or transferring finished product to packaging equipment. The flights (raised sections of the belt) help contain and carry product efficiently.
How does the system maintain product integrity during elevation?
Unlike some mechanical lifting systems, KMG’s flighted belt elevators are designed for gentle handling. The product is cushioned by the belt and kept in place by the flights, which prevents damage, rolling, or spillage — especially important for fragile snacks like puffed products or coated nuts.
What are the key hygiene features of KMG’s design?
These elevators are constructed from stainless steel and use food-grade belts to meet the highest hygiene standards. Mesh side guards allow visual inspection, and the open-frame design improves access for cleaning. Safety interlocks and clean-in-place (CIP) spray systems are available as additional features to simplify sanitation.
Can the system handle variable production rates or different product types?
Yes. The belt speed can be adjusted to suit different throughput requirements, and the elevator can be customised for the specific characteristics of the product — whether that’s bulk density, particle size, or fragility. This makes it highly adaptable for snack producers handling a range of SKUs.
How does the elevator integrate into wider production lines?
Flighted belt elevators are typically placed at key transitions between equipment such as mixers, vibratory conveyors, or packaging machines. KMG designs each unit for seamless integration into both linear and multi-directional layouts, supporting efficient movement through the factory with minimal footprint.
Suitable products for the Flighted Belt Elevators
Related Applications
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Potato and Kettle Style Chips
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Nuts and Seeds
Nuts and SeedsContact Us
Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760