Popcorn

Conveying and Seasoning systems for Popcorn

Popcorn, either kernels or popped. This can be seasoned with dry powder, sometimes after a controlled oil or slurry application.

Seasoning Systems

Seasoning Systems

Repeatability and accuracy are essential to good product seasoning and KMG has for many years been at the forefront of seasoning system for snack manufacturers. Whether you wish to season in the kitchen at ground level or directly above the packing system, KMG has seasoning systems to suit all requirements. At KMG we understand the importance of accurate, repeatable seasoning delivery and our seasoning systems are designed to be robust and reliable.

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On Machine Seasoning System

On Machine Seasoning System

KMG On Machine Seasoning System (OMS) offers producers flexibility where multiple outlets are fed with product and seasoned directly above the packaging machine. Each On Machine Seasoning System (OMS) is fully gravimetric and can be cleaned in less than 20 minutes whilst to other stations production is unaffected.

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Oil & Dry Seasoning

Oil & Dry Seasoning

Using the features of KMG Liquid spray units and dry seasoning systems KMG has perfected the oil and dry seasoning of Tortilla Chips, Popcorn, Nuts and Extruded products for the worlds leading snack manufacturers.

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Product Blending

Product Blending

KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.

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Distribution Systems

Distribution Systems

KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.

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Big Bag/Multi Pack Handling

Big Bag/Multi Pack Handling

KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.

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Air Conveying

Air Conveying

Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.

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Special Purpose

Special Purpose

KMG specialise in the design and manufacture of bespoke machinery to customers who have a problem that is not catered for by the ranges of standard machinery already on the market. Our level of expertise is primarily in product flavouring, blending, screening and packaging applications.

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FAQs about Conveying and Seasoning Systems for Popcorn

What types of popcorn products can KMG Systems’ equipment handle?
Our equipment is designed to handle various types of popcorn, including traditional popped kernels, flavoured popcorn, and gourmet varieties, ensuring gentle handling and maintaining product quality.
How does KMG Systems ensure gentle handling to prevent popcorn breakage?
We utilise specialised conveyors and handling systems that minimise impact and reduce friction, preserving the integrity of delicate popcorn during processing and packaging.
Can KMG Systems’ equipment manage both seasoned and unseasoned popcorn?
Yes, our systems can process seasoned and unseasoned popcorn, with options to integrate seasoning applicators for even distribution of flavours.
Are your popcorn processing systems customisable to specific production needs?
We offer bespoke solutions tailored to your production requirements, including capacity, layout, and integration with existing equipment.
How do you address hygiene and cleaning in popcorn processing equipment?
Our equipment is designed with hygiene in mind, featuring easy-to-clean surfaces and accessible components to facilitate regular cleaning and maintenance, complying with strict food industry standards.
Can your systems integrate with packaging lines for popcorn products?
Yes, our conveyors and handling equipment can seamlessly integrate with packaging machines, ensuring a smooth transition from processing to packaging.
What measures are in place to reduce product waste during popcorn processing?
Our gentle handling systems reduce breakage and product loss, while precise control of product flow minimises spillage and overfill, enhancing overall efficiency.
Do you offer solutions for seasoning application on popcorn?
Yes, we provide seasoning and flavouring systems that ensure the even application of coatings, whether liquid or dry, enhancing product consistency and taste.
How energy-efficient are KMG Systems’ popcorn processing solutions?
Our equipment is designed with energy efficiency in mind, utilising advanced technologies to reduce power consumption and operational costs.
What kind of after-sales support does KMG Systems offer for popcorn processing equipment?
We offer comprehensive support, including installation, training, maintenance services, and access to spare parts, ensuring your equipment operates optimally.

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