Popped Chips

Conveying and Seasoning systems for Popped Chips

Popped Chips are a low fat snack made from potato or corn starch. A high pressure and temperature process creates a light snack that can be seasoned with dry powder, sometimes after a controlled oil application.

Seasoning Systems

Seasoning Systems

Repeatability and accuracy are essential to good product seasoning and KMG has for many years been at the forefront of seasoning system for snack manufacturers. Whether you wish to season in the kitchen at ground level or directly above the packing system, KMG has seasoning systems to suit all requirements. At KMG we understand the importance of accurate, repeatable seasoning delivery and our seasoning systems are designed to be robust and reliable.

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On Machine Seasoning System

On Machine Seasoning System

KMG On Machine Seasoning System (OMS) offers producers flexibility where multiple outlets are fed with product and seasoned directly above the packaging machine. Each On Machine Seasoning System (OMS) is fully gravimetric and can be cleaned in less than 20 minutes whilst to other stations production is unaffected.

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Oil & Dry Seasoning

Oil & Dry Seasoning

Using the features of KMG Liquid spray units and dry seasoning systems KMG has perfected the oil and dry seasoning of Tortilla Chips, Popcorn, Nuts and Extruded products for the worlds leading snack manufacturers.

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Product Blending

Product Blending

KMG understands the importance of accurate mixing ratios, gentle product handling and achieving consistent and precise blends. With our advanced blending systems, we offer professionals in the industry the ability to combine multiple product streams to create homogenous mixes. Whether you need to feed a packaging machine or a seasoning loop, our blending systems deliver exceptional results, ensuring the perfect blend every time.

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Distribution Systems

Distribution Systems

KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.

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Big Bag/Multi Pack Handling

Big Bag/Multi Pack Handling

KMG snack food multi-pack handling systems can produce 2,3,4,5,6 same or multi-mix packs in a multi-pack format. Packets are fed from storage hoppers by either air blowing or belt elevation and fed in a controlled and streamed manner to the weigh head. KMG has designed and built a purpose built product reject system positioned between the weigher and bagmaker for multi-pack reject.

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Air Conveying

Air Conveying

Along with mechanical handling systems KMG specialise in the air transport of friable snack food products such as dry pellets and extruded collets. Product is placed into a venturi and carried in ducting in a mass of air pushed by a blower.

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Special Purpose

Special Purpose

KMG specialise in the design and manufacture of bespoke machinery to customers who have a problem that is not catered for by the ranges of standard machinery already on the market. Our level of expertise is primarily in product flavouring, blending, screening and packaging applications.

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FAQs about Conveying and Seasoning Systems for Popped Chips

What types of popped chips can KMG Systems’ equipment handle?
KMG Systems’ equipment can handle popped chips made from potato or corn starch, accommodating various shapes and sizes.
How does KMG Systems ensure proper seasoning of popped chips?
KMG Systems uses advanced seasoning technology to apply dry powder evenly, sometimes following a controlled oil application for optimal flavour and coating.
What benefits do KMG Systems’ solutions offer for popped chip production?
Benefits include consistent quality, enhanced flavour through precise seasoning, efficient conveying, and seamless integration with existing production lines to improve overall efficiency.
How does KMG Systems optimise the processing of popped chips to enhance production efficiency?
Our equipment is specifically engineered to streamline the production of popped chips, utilising innovative conveying technologies that ensure consistent flow and minimise bottlenecks.
What solutions does KMG Systems offer for the delicate handling of popped chips?
We provide gentle handling systems that reduce breakage and maintain the integrity of popped chips, using specialised conveyors that cushion the product throughout the processing stages.
Can your equipment accommodate different shapes and sizes of popped chips, including new product innovations?
Yes, our systems are highly adaptable and can be customised to handle various shapes, sizes, and textures, allowing manufacturers to introduce new and innovative products with ease.
How do you ensure uniform seasoning on popped chips with your equipment?
We offer advanced seasoning application systems that deliver precise and even coating of flavours, whether dry powders or liquid seasonings, ensuring consistent taste in every bite.
What measures does KMG Systems take to prevent cross-flavour contamination between batches?
Our equipment is designed for quick and thorough cleaning, featuring easy-to-access components that allow for efficient changeovers and minimise the risk of cross-contamination.
How can your systems help in reducing oil usage during the popped chips production process?
Our seasoning and application technologies are optimised to apply flavours and oils accurately, reducing excess usage without compromising on flavour, which also contributes to a healthier end product.
What options are available for automating the packaging process of popped chips?
We offer seamless integration with automated packaging systems, including baggers and carton loaders, to enhance speed and efficiency from processing through to final packaging.

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