In-line storage system

In Line Storage

In manufacturing, the ability to maintain a continuous and efficient production process is paramount. The introduction of KMG In-Line Storage systems revolutionises the management of processed products in the snack food industry. These systems not only ensure uninterrupted packing capabilities but also eliminate the need for offline storage hoppers.

Features

  • Ensures maximum packing capability
  • Systems programmed and tested at KMG
  • Used with a variety of snack foods
  • Eliminates the need for off line storage hoppers
  • Hygienic
  • Uses the KMG vibratory conveyor as the main building block
  • Optimising Packing Capability: KMG In-Line Storage systems are strategically sized to enable in-line storage of processed products. This feature is designed to support smooth reel changes or adjustments on packing machines without causing system starvation or overflow.
  • Programmed and Tested at KMG: The systems are meticulously programmed and rigorously tested by KMG, ensuring reliable and seamless performance.
  • Versatile with Snack Foods: In-line storage systems can be used with a variety of snack foods, making them adaptable to different product lines and requirements.
  • Hygienic Design: Maintaining hygiene standards is a priority. These systems are constructed with hygiene in mind, aligning with industry requirements.
  • Utilising KMG Vibratory Conveyors: The KMG vibratory conveyor serves as the foundation for these systems, contributing to their robust and reliable operation.

FAQs about In Line Storage

What is an in-line storage system, and how does it differ from traditional storage hoppers?
An in-line storage system is designed to hold product temporarily within the production line without diverting it to a separate storage vessel or offline bin. Unlike traditional bulk hoppers, in-line storage uses vibratory conveyors to manage the flow and accumulation of product in a hygienic, space-efficient manner. This ensures that product is readily available for downstream processes such as packing or weighing, eliminating the need for external holding equipment and reducing manual handling.
When would a snack food manufacturer typically use an in-line storage system?
In-line storage is particularly beneficial in high-speed production environments where product must be buffered between processing and packing stages. For example, if a weigher or bagging machine temporarily stops, the in-line storage system allows the upstream line to continue operating by accumulating product in a controlled section of the conveyor. This prevents unnecessary stoppages, improves line efficiency, and maintains consistent product flow without compromising quality.
How does KMG’s in-line storage system maintain hygiene and product quality?
KMG’s in-line storage solutions are built using food-grade stainless steel and feature fully welded construction to eliminate crevices and reduce risk of contamination. The vibratory conveyors are engineered for gentle product handling, minimising breakage or degradation during temporary storage. The system also allows for easy access and cleaning, making it ideal for allergen control or multi-flavour production lines where hygiene and quick changeovers are critical.
Is the in-line storage system compatible with different types of snack products?
Yes. KMG’s in-line storage systems are customisable and can be configured to handle a wide range of snack products — including crisps, extruded snacks, coated nuts, popcorn, and cereals. Vibratory conveyors can be tuned to suit product type, density, and fragility, ensuring that both lightweight and more robust snacks are stored without clumping, settling, or damage.
Can KMG’s in-line storage be integrated into existing production lines?
Absolutely. The system is designed for modular integration and can be retrofitted into most existing layouts with minimal disruption. KMG’s engineering team works closely with each client to ensure that the storage section aligns with line speed, available space, and downstream equipment, delivering a solution that enhances efficiency while maintaining full system compatibility.

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