distribution conveyors

Distribution Systems

KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations. Our distribution conveyors are widely used in the snack food, breakfast cereal, petfood and confectionery sectors. The conveyors are the most hygienic and provide the highest throughput in the industry.

Features

  • In line storage
  • Line balance to match process capacity to packaging capability in real time
  • Fully automated system; software and hardware controls by KMG
  • Gentle Product Handling and virtually silent in operation
  • Hygienic and fully welded sanitary designs
  • Lowest energy usage vibratory conveyor on the market

KMG Distribution Conveyors are grouped into modules to form a distribution system that transports & distributes friable materials to any number of packaging stations.

Balanced gates require minimal energy to open and close, so no safety circuit is needed on a vibratory distribution system.

Twin lane systems can distribute two different products or flavours along the same line, with protective covers to eliminate the risk of cross contamination.

Our patented Autoflow + gateless system minimises product drops between machine transfers and is inherently safe in having no moving parts. A side mounted drive enables the product to be steered towards the machine’s outlet, in a straight line, or away from the machine’s outlet, depending on each packing machine’s demand.

An optional feature of all KMG distribution systems is the ability to store in line a proportion of product to allow for packaging machine reel changes or other adjustments to be made without the system starving or becoming full and rejecting.

KMG’s in-house software expertly controls the distribution to the weighers, giving product to the downstream buffer conveyor in a timely manner, weigher priority functionality to reduce product gaps in the system, run timer monitoring, stale timer control, all of which ensure the product in the bag is as flawless and fresh as possible.

Distribution Systems Machines

Gated Vibratory Conveyors

Gated Vibratory Conveyors

KMG Gated Vibratory Conveyors offer an innovative solution that delivers reliable and efficient product transfer, making them a cornerstone in various industries, from seasoning applications to packing processes, ensuring precision and control over the transfer of the product.
In Line Storage

In Line Storage

In manufacturing, the ability to maintain a continuous and efficient production process is paramount. The introduction of KMG In-Line Storage systems revolutionises the management of processed products in the snack food industry. These systems not only ensure uninterrupted packing capabilities but also eliminate the need for offline storage hoppers.
KMG Autoflow Plus

KMG Autoflow Plus

KMG introduces the patented Autoflow Plus, a gateless distribution system that minimises product drops and eliminates moving parts. This innovative system is a game-changer for the industry, offering a new level of control, efficiency and precise distribution./l
Storveyor

Storveyor

In industrial processes, maintaining a consistent and uninterrupted flow of products is essential to optimise productivity and minimise disruptions. The KMG Storveyor offers a reliable solution by accommodating a buffer of product between two processes, mitigating stoppages or surges. Professionals in various industries can leverage the Storveyor’s capabilities to enhance efficiency and streamline their production processes.
Servo Assisted Proportioning Chute

Servo Assisted Proportioning Chute

When it comes to proportioning product feed into multiple directions, space constraints can often pose a challenge. However, the KMG Proportioning Chute offers a solution that is both efficient and space-saving. In this blog post, we will explore the features and benefits of the Servo Assisted Proportioning Chute, highlighting its accurate servo-controlled rotation, easy cleaning and maintenance, inherent safety, and seamless product changeover capabilities.
KMG Drop Weigher

KMG Drop Weigher

Managing waste is useful aspect of the process of snack production, and its accurate measurement is essential. KMG introduces the Drop Weigher, a solution that provides real-time and precise weight measurements for waste on food production lines. Let’s explore this innovative system in detail.
Vibratory Conveyors

Vibratory Conveyors

KMG Systems offer a range of hygienic vibratory conveyors which are designed to be ultra low energy, virtually silent in operation, easy to clean while providing the highest throughput. We use our own electro-magnetic drive to transport and handle bulk materials including snacks, cereals and petfood. We design the conveyors to suit your needs, taking into account your factory environment and the base product characteristics.
Weigher Feed Vibratory Conveyor

Weigher Feed Vibratory Conveyor

KMG weigher feed vibratory conveyors are used to give manufacturers a controlled feed of product on to the multi-head weigher. KMG Systems design and manufacture weigher feed vibratory conveyors specifically for the food industry. With our 50 years of experience, we design our equipment to be hygienic, easy to clean and easy to maintain. We know that you will be operating to the highest hygiene standards and we take that into account with our designs.
Spigot Discharge Vibratory Conveyor

Spigot Discharge Vibratory Conveyor

Spigot discharge vibratory conveyors are generally used to provide an even feed onto a multi head weigher; or within a covered system, to provide a hermetically sealed feed to a downstream conveyor or process. They are ideal if your product is particularly free flowing, for example chocolate flake, pellets, lentils, or coffee beans. We have even used them for larger products such sausages.
Spreader Vibratory Conveyor

Spreader Vibratory Conveyor

Spreader vibratory conveyors are designed to provide an even feed of conveyed product to downstream equipment which is typically a freezer or drier. The KMG Spreader vibratory conveyor will gently and efficiently transform a deep bed depth into a single layer of spread product.

These conveyors can incorporate additional functionality including sieving, grading, screening and dewatering. They are ideal for use with cereals and snack products.

Mobile Vibratory Conveyors

Mobile Vibratory Conveyors

Sometimes space constraints can make a mobile vibratory conveyor an attractive option. Where access for maintenance or cleaning is limited, having a mobile vibratory conveyor can be a very effective solution. KMG mobile vibratory conveyors are designed to safely move in and out of their docking position. They are ergonomically designed for ease of use, with manual handling considerations as one of the main design considerations.
We design and prebuild in our UK facility

Manufacture, Assembly & Testing

Our custom-built, 10,000m2 modern production facility enables us to build your distribution and seasoning systems to the highest standards.

Pre-assembly Timelapse

Every KMG system is designed, manufactured, assembled and tested by us before dispatch and delivery to customers. We have a team of highly skilled fabricators, welders and fitters who take pride in the quality of their work.

We have a commitment of care to our workforce that ensures optimal health and safety practices and we embrace modern, efficient, and safe manufacturing methods.

Project engineers work closely with the production staff to ensure that your machines are built to the highest standards, within your agreed time-frame.

Depending on your requirements, pre-delivery inspections (PDI), software acceptance tests (SAT) and factory acceptance tests (FAT) can all be incorporated into the project timeline.

FAQs about Distribution Systems

What is the role of vibratory conveyors in product distribution?
Vibratory conveyors are used to precisely control and direct the flow of products across multiple processing or packaging lines, ensuring an efficient and continuous distribution process.
How are KMG Systems’ distribution conveyors different from traditional systems?
Our systems use advanced vibratory motion that eliminates the need for belts or rollers, offering superior control, reduced maintenance, and enhanced product handling.
What challenges in food manufacturing do KMG’s distribution systems solve?
Our systems address challenges such as inconsistent product flow, overloading of packaging lines, and damage to delicate products during transfer.
How does KMG Systems handle product redirection during production?
Our conveyors can be equipped with diverters and flow splitters to redirect products dynamically, ensuring balanced distribution across multiple lines.
Can your distribution systems work with temperature-sensitive products?
Yes, we design systems to handle products at varying temperatures, including frozen, chilled, or ambient items, while maintaining operational efficiency.
What types of configurations are available for your distribution systems?
We offer a variety of layouts, including linear, radial, and multi-tiered configurations, to fit unique production requirements and facility layouts.
How do vibratory conveyors manage product buildup during distribution?
Our systems are designed with self-clearing features and consistent vibratory motion, which prevents product accumulation and ensures continuous operation.
How do your systems minimise product mixing when handling different items simultaneously?
We design systems with dedicated channels and flow controls, ensuring that different product streams remain separated during distribution.
What features improve maintenance and uptime in your distribution systems?
Our systems are designed with minimal moving parts, accessible components, and easy-clean surfaces, reducing maintenance time and increasing equipment uptime.
Do KMG Systems’ conveyors accommodate both small-batch and high-volume production?
Yes, our systems are scalable and adjustable, making them suitable for both small-scale and high-capacity operations.
How do KMG Systems reduce product loss during distribution?
Our systems are carefully sized and designed to prevent spillage and our precise control mechanisms ensures product arrives promptly at the bag, ensuring output is maximised.
What kind of customisation is available for your distribution systems?
We provide tailored solutions based on your product type, facility layout, and production goals, ensuring optimal performance.

Contact Us

Contact our Sales Team

Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760

Contact Us

Speak with our sales team

+44 (0)1767 650760 Contact Us