FlowWeigher™
The KMG FlowWeigher™, a vibratory flow rate measuring system, is engineered to address precision and accuracy to ensure product quality and optimise manufacturing processes with ground-breaking technology. It stands out as the only system that integrates a load cell directly beneath the vibratory tray that holds the product. This patented innovation enables the real-time measurement of the flow rate of even very light materials with exceptional accuracy.
Features
- KMG Patented Technology
- Weighs section of counter balanced trough
- In-line Product Measurement
- No significant product drop
- Hygienic Vibratory Conveyor Design
- Robust Construction
- Load cell Offload design prevents damage risk
- Simple Calibration Procedure
- Main PLC Controlled- Simple operator/engineer interface
FAQs about FlowWeigher™
What is the FlowWeigher™, and what does it do?
The FlowWeigher™ is a specialist piece of equipment developed by KMG Systems to measure the real-time flow rate of lightweight bulk materials, such as extruded snacks, cereals, or powders. Unlike traditional weighers that measure accumulated weight over time, the FlowWeigher™ provides continuous, instantaneous readings, allowing manufacturers to monitor and control ingredient dosing and product flow more accurately during production.
How does the FlowWeigher™ differ from standard weigh belt systems?
The FlowWeigher™ stands out by using a load cell positioned directly beneath a vibratory tray. As product flows across the tray, the system measures the downward force on the tray in real time, converting this data into a flow rate. This approach eliminates the need for moving belts or rotating parts, making it highly reliable, low-maintenance, and particularly suitable for fragile or dusty products.
What benefits does the FlowWeigher™ offer in a snack food processing environment?
The system allows for highly precise control of ingredient flow, making it ideal for critical dosing applications such as flavour addition, blending, or inline filling. Real-time data ensures that target weights are consistently met, reducing overuse of costly ingredients and minimising waste. It also improves traceability, supports batch accuracy, and contributes to greater production efficiency — especially valuable in high-throughput snack lines.
Is the FlowWeigher™ compatible with other automation and control systems?
Yes. KMG’s FlowWeigher™ can be integrated into broader control networks. It supports remote monitoring, data logging, and automated feedback loops. This allows real-time adjustments to be made to feeders or conveyors based on flow rates, creating a more responsive and efficient production environment.
What design features ensure hygiene and long-term durability?
The FlowWeigher™ is manufactured from food-grade stainless steel and is engineered with hygienic design principles, including smooth, fully welded surfaces and minimal crevices. With no belts, rollers, or complex moving components, the unit is easy to clean and requires very little ongoing maintenance. It’s built to endure the rigours of continuous operation in demanding food production facilities, offering both robustness and precision over the long term.
Suitable products for the FlowWeigher™
Related Applications
Baked Snacks
Baked Snacks
Dry Petfood
Dry Petfood
Extruded Products
Extruded Products
Fabricated/Stackable Chips
Fabricated/Stackable Chips
Pellet Snacks
Pellet Snacks
Popcorn
Popcorn
Popped Chips
Popped Chips
Potato and Kettle Style Chips
Potato and Kettle Style Chips
Tortilla Chips
Tortilla Chips
Nuts and Seeds
Nuts and Seeds
Breakfast cereals
Breakfast cereals
Whole Potatoes
Whole Potatoes
RTE Cereals
RTE Cereals
Fruit and Vegetables
Fruit and Vegetables
Salads
Salads
Biscuits
Biscuits
Dried Fruit
Dried Fruit
Confectionery
Confectionery
Dry Pasta
Dry Pasta
Tea and Coffee
Tea and Coffee
IQF- Frozen Food
IQF- Frozen Food
Rice
RiceContact Us
Contact our Sales Team
sales@kmgsystems.com
+44 (0)1767 650760
- KMG Patented Technology: The heart of FlowWeigherTM’s innovation lies in its patented technology. This system’s unique design sets it apart from other flow rate measuring systems, providing unparalleled accuracy and reliability.
- Weighs Section of Counter-Balanced Trough: The FlowWeigherTM takes precision seriously. By weighing a section of the counter-balanced trough where the product sits, it offers highly accurate measurements without any significant product drop.
- In-Line Product Measurement: Unlike some other systems that measure the entire conveyor, the FlowWeigherTM focuses solely on what’s in the tray. This in-line product measurement guarantees precise data and eliminates the need for estimation.
- Hygienic Vibratory Conveyor Design: Maintaining hygiene in the manufacturing process is essential, particularly in the food industry. The FlowWeigherTM‘s hygienic vibratory conveyor design aligns with industry standards and ensures that your production environment remains clean and uncontaminated.
- Robust Construction: The FlowWeigherTM is built to last. Its robust construction can withstand the rigour of the manufacturing environment, ensuring durability and longevity.
- Load Cell Offload Design: This design feature minimises the risk of damage. The load cell offload design contributes to the system’s overall reliability and safety.
- Simple Calibration Procedure: Calibration is straightforward with the FlowWeigherTM, simplifying maintenance and ensuring that the system remains highly accurate.
- Main PLC Controlled – Simple Operator/Engineer Interface: A user-friendly interface is vital for efficient operation. The FlowWeigherTM‘s interface, controlled by a main PLC, offers simplicity for operators and engineers alike.